we specialize in the processing and manufacturing of seafood at our in-house factory.
we specialize in the processing and manufacturing of seafood at our in-house factory.
Meticulous Handcrafted Processing and Robust Manufacturing Systems.
In the manufacturing field, the demand for precise handcrafting techniques and reliable production systems continues to grow. While mechanization advances, the delicate touch and expertise of human hands bring unique value and appeal to products. Beyond ensuring the quality of the finished goods, our approach focuses on meticulous attention to detail throughout the entire production process, handling each step with care.
This level of craftsmanship is made possible through highly controlled manufacturing systems. By adhering to product specifications and quality standards, our skilled staff apply their technical expertise and experience to ensure every product reaches its highest potential. This well-established manufacturing framework allows us to maximize the strengths of handcrafting, resulting in products that embody the distinctiveness and warmth characteristic of Yamahira's creations.
Turning the challenges faced by the Ariake Sea in recent years into positive opportunities.
Mutsugoro, Warasubo, and Kutsuzoko—the Ariake Sea is a treasure trove of seafood, home to many uniquely shaped fish. However, fish catches have steadily declined, from around 13,000 tons in 1987 to about 2,450 tons in 2018. Unfortunately, there are no signs of recovery.
To overcome this adversity, our company has fully committed to seafood processing and manufacturing. Our original products have been featured in various media and have become a topic of conversation.
State-of-the-Art Facilities to Preserve Freshness and Flavor of Seafood.
Maintaining the quality, freshness, and deliciousness of seafood over time requires advanced manufacturing equipment. In seafood production, well-equipped facilities play a vital role in ensuring that consumers receive safe, fresh, and high-quality products.
These facilities help preserve the natural flavors and nutritional value of seafood while eliminating microorganisms, ensuring products meet strict safety standards. By incorporating the latest technologies, we maintain the texture and taste of the ingredients without compromising hygiene or quality.
Technologies such as vacuum packing and modified atmosphere sealing machines are essential for preventing oxidation and quality degradation caused by exposure to air. These methods ensure long-lasting freshness by removing oxygen and preserving the natural aroma and flavor of the seafood. This consistent manufacturing process, combined with stringent quality management, allows us to deliver seafood products that retain their peak freshness and safety, ready for distribution and storage under optimal conditions.
From Inquiry to Delivery: The Complete Process
Once we receive your inquiry, we take the time to gather detailed information and determine the best approach for processing your product. Based on this, we provide tailored product proposals to suit your needs.
Our commitment extends beyond just the product itself—we carefully consider the experience of your customers when they receive and interact with the product. With this in mind, we put special care into creating distinctive and appealing packaging designs unique to Yamahira, ensuring each product carries our signature touch of quality and craftsmanship.
Processing and Manufacturing Flow (Example)
The processing and manufacturing of seafood are carried out under meticulous management to ensure fresh ingredients reach consumers safely. The main steps in the processing and manufacturing process typically follow the flow outlined below. With a priority on freshness and safety, each step is carefully managed to maintain quality. By implementing rigorous quality control at every stage, we ensure that the deliciousness of seafood remains intact while adding value through extended shelf life. This comprehensive approach allows us to deliver products that are both flavorful and reliable to consumers.
-
1. Raw Material Receiving and Inspection
Fresh seafood arrives from ports, markets, or aquaculture farms and undergoes a thorough quality check. This includes verifying temperature control, absence of foreign matter, and compliance with standards for size and weight. Only seafood that meets strict quality criteria proceeds to the next stage.
-
2. Washing and Preliminary Processing
The received seafood is carefully washed using cold or saline water. Finishing with ozonated water removes surface dirt and microorganisms. Appropriate treatments are applied to each type of seafood, such as descaling fish or preparing shells for shellfish.
-
3. Sterilization Process
To ensure safety, the entire facility undergoes nightly sterilization and deodorization using ozone generators. Advanced sterilization equipment is used during processing to remove bacteria and microorganisms. Techniques like high-temperature heating and steaming are commonly employed, preserving the natural flavor and texture of the seafood while enabling long-term storage.
-
4. Packaging and Vacuum/Oxygen-Free Packing
Processed seafood is packaged in a hygienic environment using vacuum packing machines or nitrogen gas-sealed equipment. Vacuum or oxygen-free packing prevents oxidation and maintains freshness and quality. Depending on the product, options like individual packaging or sealed containers compatible with freezing and retort sterilization (high-pressure heat sterilization) are used, ensuring user-friendly formats for consumers.
-
5. Flash Freezing
Processed or packaged products are frozen using advanced rapid-freezing systems to preserve a state as close to fresh as possible.
-
6. Refrigerated and Frozen Storage
Frozen or packaged products are stored under controlled conditions in refrigerated or frozen storage facilities. These facilities maintain consistent temperature and humidity to ensure freshness until shipment, delivering high-quality seafood to consumers in its best condition.
-
7. Shipping and Delivery
After a final inspection, products are shipped. During transportation, temperature-controlled trucks are used to ensure the quality of the products is maintained. This guarantees that the items reach clients or consumers in optimal condition, preserving their freshness and safety.